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Home / Products / Automatic Piston Filling Machine / Food-Grade 304 Stainless Steel PLC Control Automatic Piston Filling Machine with 50-1000ml Filling Range for Piston Filler Lines
Quality Food-Grade 304 Stainless Steel PLC Control Automatic Piston Filling Machine with 50-1000ml Filling Range for Piston Filler Lines factory
Quality Food-Grade 304 Stainless Steel PLC Control Automatic Piston Filling Machine with 50-1000ml Filling Range for Piston Filler Lines factory
Quality Food-Grade 304 Stainless Steel PLC Control Automatic Piston Filling Machine with 50-1000ml Filling Range for Piston Filler Lines factory
Quality Food-Grade 304 Stainless Steel PLC Control Automatic Piston Filling Machine with 50-1000ml Filling Range for Piston Filler Lines factory
Quality Food-Grade 304 Stainless Steel PLC Control Automatic Piston Filling Machine with 50-1000ml Filling Range for Piston Filler Lines factory
Quality Food-Grade 304 Stainless Steel PLC Control Automatic Piston Filling Machine with 50-1000ml Filling Range for Piston Filler Lines factory

Food-Grade 304 Stainless Steel PLC Control Automatic Piston Filling Machine with 50-1000ml Filling Range for Piston Filler Lines

Basic Properties
Place of Origin: Guangzhou China
Brand Name: Datang
Certification: ISO CE TUV
Model Number: DT-GS1000
Trading Properties
Minimum Order Quantity: 1
Price: 3000USD-9500USD
Payment Terms: T/T,L/C
Supply Ability: 25 Sets/Per Year
Tags

Automatic Piston Filler

PLC Filling Machine

Piston Bottle Filler
Product Summary
Piston Filling Machine Product Overview An Automatic Piston Filling Machine uses a measured piston stroke to draw product into a cylinder and dispense a repeatable volume into each container. This positive-displacement principle makes a piston filler a practical choice for products that are too ...

Product Details

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Food-Grade 304 Stainless Steel Piston Filler

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PLC Control Automatic Piston Filling Machine

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50-1000ml Piston Filling Machine
Compatible Bottle Range: Bottle Height 50-500mm, Bottle Neck 15-100mm
Data Traceability: Supports Production Data Storage And Export
Filling Heads: 2/4/6/8/10/12 Heads (customizable)
Filling Accuracy: ≤±0.2% FS
Applicable Materials: Water-based Liquids, Low/medium/high Viscosity Fluids, Materials With Fine Particles
Measuring Method: Precise Piston Volumetric Measuring
Material Contact Parts: Food-grade 304 Stainless Steel (316L Optional)
Continuous Operation Duration: Supports 24/7 Uninterrupted Operation
High-Speed Operation Accuracy: ±1%
Docking Interface: Standardized Linkage Interface For High-Speed Production Lines
Customization: Full Customization For Bottles, Materials, Capacity, Working Conditions
Filling Volume Range: 50-1000ml
Main Body Material: 304/316 Stainless Steel
Rated Maximum Capacity: 80 Cans/Minute
Safety & Compliance: Overload / Leakage Protection, CE / ISO9001 Available
Key Protection: No Bottle No Filling, Anti-drip & Suck-back
Equipment Model: DT-GS1000
Control System: / Mitsubishi PLC
Parameter Storage Groups:: ≥50 Groups, Support One-Click Call
Filling Nozzle Configuration: 6-8 Nozzles (Customizable For High-Speed Synchronization)
Operation: Industrial Touch Screen, One-key Adjustment
Name: PLC Filling Machine
Product Description

Piston Filling Machine

Product Overview

An Automatic Piston Filling Machine uses a measured piston stroke to draw product into a cylinder and dispense a repeatable volume into each container. This positive-displacement principle makes a piston filler a practical choice for products that are too thick or inconsistent for simple gravity filling.

Depending on the cylinder, valve and nozzle configuration, a piston liquid filler can handle sauces, creams, lotions, gels, pastes and selected free-flowing liquids. The correct design is determined by viscosity, temperature, particle size, target dose, container opening and cleaning requirements—not by the product name alone.

Fully Automatic Piston Filling Machine in industrial setting
  • Key Performance Highlights

    Volumetric piston dosing: A defined piston chamber measures each dose. Stroke settings establish the target volume, while product and machine conditions determine achievable repeatability.

    Viscous-product capability: Positive-displacement action can move many products that do not flow reliably by gravity, including sauces, creams, gels and pastes.

    Adjustable filling volume: The dose can be adjusted through the machine's control system or stroke arrangement, depending on the selected model.

    Multiple filling heads: Multiple nozzles can increase output. Head count should match dose size, product behaviour, container spacing and downstream line speed.

    Product-matched nozzles: Nozzle diameter, shut-off design and insertion depth should match the product and bottle neck to reduce splashing, stringing and dripping.

    Diving-nozzle option: For suitable applications, a nozzle can enter the container and rise during filling to help reduce splashing or foam formation.

    Hopper and feeding options: A product hopper, level control, heating or agitation can be considered when the formulation requires controlled feeding or temperature.

    Recipe-based operation: A PLC/HMI system can store filling settings where supported, helping operators repeat approved product and container setups.

    Applications and Selection Considerations

    Typical applications: sauces, creams, lotions, gels, pastes and other compatible medium- or high-viscosity products.

    Selection checklist: Check viscosity at operating temperature, particle size and fragility, fill-volume range, nozzle bore, valve passage, container opening, product temperature and cleaning method.

    Technical distinction: A piston filler identifies the metering mechanism. A servo piston filler additionally specifies servo-driven piston movement; a pneumatic piston filler uses a different drive arrangement.

Technical Specifications
Model DT-GS1000
Filling Range 50-1000ml
Filling Speed 30-80 BPM
Filling Accuracy ±1%
Material Type Liquid/Paste
Filling Nozzles 6-8 (Customized)
Bottle Height 50-500mm
Bottle Neck 15-100mm
Product Material SS304/SS316
Close-up view of piston filling machine components Automatic piston filling machine in production line Industrial filling machine operation demonstration
Applications and Selection Considerations

Typical applications: sauces, creams, lotions, gels, pastes and other compatible medium- or high-viscosity products.

Selection checklist: Check viscosity at operating temperature, particle size and fragility, fill-volume range, nozzle bore, valve passage, container opening, product temperature and cleaning method.

Technical distinction: A piston filler identifies the metering mechanism. A servo piston filler additionally specifies servo-driven piston movement; a pneumatic piston filler uses a different drive arrangement.

Frequently Asked Questions
Q1. What is a Piston Filling Machine?
A Piston Filling Machine is packaging equipment designed for positive-displacement dosing for products that may not flow consistently by gravity. The exact mechanical configuration and included functions should be confirmed against the model specification.
Q2. How does a piston filling machine work?
A piston retracts to draw product into a metering cylinder, then advances to push the measured dose through a valve and filling nozzle. The dose is mainly related to the piston stroke and cylinder geometry. The sequence is coordinated with the container handling and control system included in the selected machine.
Q3. What products or containers can this machine handle?
Typical applications include sauces, creams, lotions, gels, pastes and other compatible medium- or high-viscosity products. Final suitability depends on the product or container dimensions and the machine's stated operating range.
Q4. What are the most important selection factors?
Check viscosity at operating temperature, particle size and fragility, fill-volume range, nozzle bore, valve passage, container opening, product temperature and cleaning method.
Q5. What affects machine performance and consistency?
Key factors include dose size, product viscosity and temperature, air entrainment, valve condition, nozzle cut-off and stable product supply. Performance should be evaluated using the actual product, container, label or closure samples and the agreed operating conditions.
Q6. Can the machine handle different product or container sizes?
Different bottle or jar sizes may be supported within the machine's specified range. Changeover can require guide, nozzle-height or format-part adjustment. Confirm the permitted range and changeover procedure before ordering.
Q7. What options or auxiliary equipment can be included?
Multi-head filling, hopper level control, heating or agitation where required, diving nozzles, anti-drip or suck-back nozzles, plc/hmi recipe control and product-feed equipment. Options should be listed explicitly in the quotation so the scope is clear.
Q8. Can it be integrated into an automatic packaging line?
A piston filler can be integrated with bottle conveyors, capping machines, induction sealers, labeling machines and downstream inspection equipment. Line speed, working height, transfer direction, control signals and available floor space should be checked during layout design.
Q9. What is the difference between this machine and a related machine type?
A piston filler identifies the metering mechanism. A servo piston filler additionally specifies servo-driven piston movement; a pneumatic piston filler uses a different drive arrangement.
Q10. What information should be provided for a quotation?
Provide representative product/container samples or drawings, dimensions, target output, operating conditions and the required configuration. For this application, pay particular attention to: Check viscosity at operating temperature, particle size and fragility, fill-volume range, nozzle bore, valve passage, container opening, product temperature and cleaning method.

Request a Project-Specific Recommendation

To evaluate the correct configuration, share your product or container details, target output, operating conditions and required line arrangement. A recommendation should be based on the actual samples and confirmed technical requirements.

Mr. Luo

General Manager

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